Jeans production | Manufacturing of jeans & denim clothing

Denim jacket manufacturing | Quality & Sustainability

One of the most important components in the production of denim jackets is the denim fabric itself. The fabric is made from cotton, sometimes other fibers such as polyester or elastane are also used. The cotton is then processed into jeans fabric in a weaving mill.

The Jenas fabric can be made in different colors and washes to achieve the desired look of the jacket.

Making jackets from denim | Design & cut

After the denim fabric is produced, it can be made into denim jackets. The first step is to plan the design and cut of the jacket. Designers and pattern makers work closely together to ensure the jackets are both functional and fashionable. They also take the sizes and fits into account, so we can work according to exact customer patterns and have the jackets made individually.

Denim jacket production | The sewing

After planning and cutting, production of the jacket begins. The denim fabric is cut and the different parts are sewn together.

Sewing is a crucial step in the production of denim jackets because the seams hold the jacket together and affect the strength and durability of the denim jacket. A well-sewn jacket will last longer and look better.

Wash and dye denim jackets

After the jacket is sewn together, it is washed and dyed. The washing and dyeing of the denim jackets influence the look and feel of the jacket. Some jackets are made with a light wash, while others have a darker or faded wash. Dyeing is usually done to change the color of the jacket or to achieve a specific look. We can wash and dye individually here so that you can have your own Jenas jackets made.

Jeans production | raw materials

The main component of denim trousers is cotton. After harvesting, the cotton is cleaned and freed from seeds and impurities. It is then pressed into bales and transported to our production site.

Sewing jeans pants

The sewing is the final step in the production of jeans. Here the cut pieces of fabric are sewn together to make jeans. Particular attention is paid to the quality and stability of the seams, as the jeans are exposed to a high level of stress.

Quality assurance of production

Quality aspects play a crucial role in the production of jeans trousers and denim jackets. Only through high quality materials and careful workmanship can we produce long-lasting and robust jeans products. To ensure the quality of the denim jackets and trousers, various checks and tests are carried out.

Sustainability in jeans production

In addition to quality, sustainability is also playing an increasingly important role in the production of jeans trousers and jackets. The production of jeans products is associated with various environmental impacts. In order to reduce these burdens, we rely on sustainable production techniques and materials during production.

Denim production begins with the selection of raw materials. Most denim and jeans fabrics are made from cotton, but there are also blends with other fibers such as elastane or polyester. The cotton must be of high quality to produce a high quality denim fabric. It is delivered in large bales and carefully sorted to remove contaminants such as dust or dirt.

Jeans and denim are cotton fabrics made using a special weaving technique. The term "denim" comes from the French "serge de Nîmes", which means "fabric from Nîmes". Nîmes was a city in France where denim was first produced. However, today denim is produced worldwide and is available in many different colors and patterns.

Spin yarn

After the cotton is sorted, it is spun into yarn. The cotton is pulled into strands and wound onto spools. The spinning process is an important step that affects the strength of the yarn. Special treatment of the yarn can achieve various effects, such as a stronger shine or a softer feel.

Quality control in yarn production

During yarn production, various quality controls are carried out to ensure that the yarn meets the requirements. This includes checking yarn strength, yarn fineness and yarn evenness.

dyeing

After the fabric is woven, it is dyed. Dyeing is an important step in jeans production and denim production as it gives the fabric its characteristic blue color. Dyeing can be done in a variety of ways, such as dipping in dye baths or applying dye to the fabric. Most fabrics are dyed indigo, which results in a deep blue-purple color.

finishing

After dyeing, the denim fabric is washed to remove excess dye and impurities. This step is called finishing and includes various processes such as washing, sanding and brushing. The aim of finishing is to give the denim and jeans fabric its characteristic texture and make it softer and more comfortable.

Washing

Washing the denim fabric is an important step in the finishing process. This step removes excess color and impurities and gives the fabric its distinctive look. There are different washing techniques, such as stone washing or acid washing, which give the denim fabric different effects.

Sanding and brushing

To give the denim fabric its characteristic texture, it is usually sanded or brushed. This is done using machines that treat the fabric and give it a worn look. Sanding and brushing the denim fabric creates a soft touch and gives it a unique look.